Free delivery on orders over Β£280 across the UK πŸŽ‰
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E-Commerce Ready, Letterbox Friendly

Custom
Mailer Boxes
That Wow On Arrival

Self-locking corrugated mailer boxes printed with your branding β€” the packaging of choice for UK e-commerce and subscription brands. Strong enough to ship without tape, beautiful enough to feel like a gift.

500+
Clients Served
5–7
Day Turnaround
50
Min. Order
100%
UK Delivery
Free artwork check on every order
Sustainable, responsibly sourced materials
Fast UK turnaround β€” 5 to 7 days
Dedicated account manager

What is a mailer box and why do e-commerce brands use them?

A mailer box is a self-locking corrugated box that folds together without glue or tape, designed to be shipped directly through the post. UK e-commerce and subscription brands use custom printed mailer boxes because they survive courier networks without extra outer packaging, and they turn every delivery into a branded unboxing moment that customers share and remember. At QPack, custom mailer boxes start from just 50 units with standard 5–7 day production.

  • Self-locking design β€” no tape or glue needed for assembly
  • Corrugated E-flute board protects contents through UK courier networks
  • Full-colour printing outside and inside for a premium unboxing
  • Royal Mail letterbox-friendly sizes available for subscription products
Our Mailer Box Range

The Right Mailer for Every Delivery

From letterbox-friendly slimline boxes to heavy-duty shippers β€” all fully branded, all made to order.

Most Popular

E-Commerce Mailers

The classic roll-end tuck-front box β€” sturdy, smart and perfect for online orders of every kind.

Recurring

Subscription Boxes

Consistent, collectable branded boxes for monthly subscription services and product clubs.

Letterbox

Letterbox Boxes

Slimline mailers under 25mm deep that fit through a standard UK letterbox β€” no missed deliveries.

Premium

Luxury Mailers

Premium printed mailers with inside printing, tissue and inserts for high-end brands.

Protective

Heavy-Duty Shippers

Double-wall corrugated boxes for heavier or fragile products that need extra protection.

Add-On

Box Inserts & Fitments

Custom-cut card or corrugated inserts that hold products securely and elevate presentation.

Finishing Touch

Printed Tissue & Extras

Branded tissue paper, stickers and thank-you cards to complete the unboxing experience.

Volume Rates

Bulk / Wholesale

High-volume mailer production with serious cost-per-unit savings for growing brands.

Why QPack

Mailer Boxes Built for UK E-Commerce

Around a quarter of UK retail sales now happen online β€” and for an online brand, the box is the first physical touchpoint your customer has. We make mailers that arrive intact, look brilliant and get shared.

Engineered for courier networks
E-flute and B-flute corrugated board tested to survive Royal Mail, Evri, DPD and every UK courier.
Inside & outside printing
Full-colour print on both faces β€” the inside lid is prime space for a brand message or QR code.
Low minimums from 50 units
Perfect for launches, limited editions and seasonal campaigns β€” scale up as you grow.
Sustainable by default
Corrugated board is one of the most recycled materials in the UK β€” FSC-certified and recycled grades available.
Sized to cut postage costs
We design to Royal Mail Small and Medium Parcel bands β€” the right size can save thousands a year in postage.
Sizes
Any bespoke size Letterbox to XL
Board
E-flute Β· B-flute White Β· Kraft Β· Recycled
Printing
CMYK Β· Pantone Inside & outside
Finishing
Matte Β· Gloss Soft-touch Β· Foil
Min. Order
From 50 units Wholesale tiers at 500+
Lead Time
5–7 working days Express available
How It Works

From Idea to Delivery in 4 Simple Steps

01

Get a Quote

Tell us your size, quantity, material and finish. We'll come back with a competitive price β€” usually within 24 hours.

02

Approve Artwork

Send us your logo and artwork (or let our designers help). We'll send a free digital proof before anything goes to print.

03

Production

Your order is produced using eco-friendly inks and sustainably sourced materials, with quality checks at every stage.

04

Fast Delivery

Delivered anywhere in the UK within 5–7 working days from artwork sign-off. Pallet, courier or collection β€” your choice.

FAQs

Common Questions About Mailer Boxes

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Ready to Upgrade Your Unboxing?

Get a free, no-obligation mailer box quote in under 24 hours. Tell us your product and quantity β€” we will recommend the right size, board and finish for your brand and postage budget.

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